precision planetary gearbox

AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an extremely short, light however rigid housing and complete compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Operation are provided by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is an internationally leader in manufacturing of planetary gearboxes. Predicated on more than twenty years of accumulated manufacturing and marketing experience, in addition to the highest level of technical production features, Ever-Power designed and constructed a technically advanced, high quickness, low backlash servo app planetary gearbox. Our Break through patented technology (over 6 patents), supplies the consumer with the the best high precision helical reducer at an acceptable price and is offered with the only suggestion to toe 5-Yr warranty in the market today, like the seals and bearings. Our firm slogan is TRUTHFUL Accountable CREATIVE. The primary focus in daily procedure is quality. We pride ourselves on our dedication to quality; our duty, is customer satisfaction. We are consistently improving processes, finding proper and effective solutions to provide clients new solutions for difficult applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their excellent properties, planetary gearboxes are found in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – information are offered on the specialized information pages inside our catalog.
Product Features
Higher output torque ranking through the use of spiral bevel equipment design. 30% a lot more than straight bevel gear.
Allows input speeds up to 8 situations than with directly bevel gearing.
Improved load posting through precision tooth design and longer service life.
Floor gears verified with advanced software, ensures smooth, peaceful operation with minimal backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for maximum stiffness.
Free of maintenance lifetime lubrication.
Patented sealing style for high speed and continuous running.
High efficiency up to 95%. Low noise level down to 61dB.
Most ratios obtainable from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and can withstand high radial and axial loads. They allow a straightforward design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are made to work with servomotors in machines requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash thanks to an extremely high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with result bearingsoffer high radial and axial capacities, incredibly high level of resistance against tilt, perfect control precision and extremely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input engine flanges: For just about any servomotor brand
Result shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series offers up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Gear units have the following advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity thanks to an large, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized gear tooth profile
High efficiency (98%)
High quality seals offer long lasting sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain an excellent load balancing, resulting in high operating safety and very smooth operation. The typical series includes 1, 2, 3 and 4 stages planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All the torques you will ever need. Just imagine what you can do with it.
Let’s discuss torque and precision. From many years Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the typical range in about 1000 Nm, we produce heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that need high accuracy positioning coupled with a higher value of torque transmitting. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that enable torques up to 16000 Nm (SGH).
The largest Backlash range. Pay for what you need, forget about.
Frequently customers ask us “I want a robust precision planetary gearbox yet I don’t need to pay a cost for <3 arcmin gearbox, because 10 arcmin will do for the machine...”. We have the perfect solution is. Ever-Power offers the biggest range of backlash for their customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are many planetary gearboxes in the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, right? But if you manufacture high precision machines and you are searching for a kick-ass high precision planetary gearbox, then it is not so easy. Ever-Power Ever-Power planetary gearboxes are made for the highest torsional rigidity. Why? Because torsional backlash usually is the main element of the full total backlash when the motor is running at complete load. So we did a side by side comparison between a typical model Ever-Power and the very best alternatives. Ever-Power emerged ahead, rather than by chance. Ever-Power supplies the planetary gearbox (with result shaft) with the very best torsional stiffness. Ever-Power gearboxes are more precise and that offer greater results even (and specially) in high-dynamic situations.
Tranny Ratios. World’s biggest range
Our customers create many types of machines. Thus we offer the biggest selection of tranny ratios in the globe. Thus, our consumer can optimize their machine properly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have their customers needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the optimum capacity at the output shaft. So, we have designed the Ever-Power gearboxes with a single-piece large diameter output shaft – world carrier. We utilized the biggest powerful taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes offer the best accuracy and output capacity for machines with a huge number of cycles each and every minute. From today’s packaging machine to a solid NC device machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and great surface finishes, allow the Ever-Power to operate at very high efficiency values, 98% for just one stage gearbox and 96% for a two phases gearbox. Efficiency values rely on torsional backlash, rate, ratio, ambient temperature, etc. The common efficiency level varies according to the number of stages as shown in the specialized data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are given a particular synthetic lubricant that delivers lifetime lubrication.
Gears, world carrier and housing
The ring gear, manufactured from steel, can be an integral area of the housing, sun and planet wheels are made from contemporary treated steels, and the input bearing flange is made of aluminum. The one piece planet carrier and result shaft is made of ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary equipment units will often have an square result flange with holes and may be mounted in any position. Nevertheless, on demand, we can also supply gearboxes with circular output flanges with threaded holes.
Motor connection
The motor installation is very easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is ideal for continuous and intermittent service with clean shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the planet gears and top quality synthetic lubricant.
Selection of the suitable gearbox
Ever-Power gives you 2 tools to help you select the proper gearbox:
Choose the gearbox with our on-line “Gearbox Style Tool”, or
Fill the “contact page for a fresh application”, within our catalog, and send out it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Result torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Result torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Output torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000

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