spiral bevel gearbox

Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been produced with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest functionality whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 unique sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
All of these options are created feasible by a modular style concept that begins with a cubic housing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide puppy clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for vitality transmitting, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine design.
Below is an array of EP-Series gearboxes. You can find the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly structure and adaptability. The effective and reliable top performer is available in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production approach to ground circular arc the teeth according to Ever-Electricity. For clients, this means better toothing quality and precision as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input rate: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the steering wheel are mainly made out of Ever-Power spiral gearing providing a calm, steady and efficient procedure.
Type EP is the standard version where in fact the bedding consists of strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmission of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox manufactured according to client requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and may end up being fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and will be provided in a hygienic edition with a lubricant approved for the food industry, with stainless steel shafts and with a rustproof yellow-colored chromated gear housing. If there is a need for special shafts or flanges, we have great encounter in adapting gearboxes – even in smaller numbers – or in designing unique gearboxes for example with gear housings in stainless steel or as accuracy gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears coming from the differences in helix angles, they may be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture facilities for directly bevel gears are becoming rare and the actual fact that directly bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior with regards to noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each have differing teeth forms, and presently most gears utilize the Gleason technique. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We interact together with you, providing information and assistance for your specific application, guiding you through idea, design and produce according to your own requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for use in the meals industry
Various corrosion tolerant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to top quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to allow lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted with a unique, adjustable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and excessive torque power. They can help cut customer costs by providing long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those the teeth ensures greater asset availability to improve flexible performance and extend equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with hook curve to supply better flexibility and traction. Although they can be considered a hypoid gear, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.

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